strategic importance of maintenance and reliability
?OJ>e4meIdCd\0E&jIBG>rjRHcZ23P<4]Y ].^'(O#L\^B3C`?78XNspj73,I='8cRRl"K" Ta*se`iS&NQDeObmr_0tK"1jIVArT/J].V,Ub"N8R3g\Y7^9YbBBj<5mM+s5EA(8?N7MP97YgWY )Q(Od#_tia ... After seeing the main definitions of reliability and maintenance, let's finally see how we can use reliability knowledge also to carry out an economic optimization of replacement activities. 77`&&Es_G]SQ,bIZ"5p&Ou:sdbLPY\$q/:f%Ahc:,0(jQ8/R?C]u!$_U*\E#\+k0L:scZuWoVK(Yn #*GfUN: 1Z�X�q�u��Cݴ�������I&
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Although the reliability and safety requirements of the organisation’s assets should be at the core, a robust strategy also defines what capabilities the maintenance team needs, and aligns all the efforts of the equipment designers, users and maintainers towards a proactive maintenance culture. organization and the area of maintenance it is hoped that the model will function as a bridge when developing and improving the organization to reach the vision. It also helps to keep the machines/equipment in their optimum operating conditions. p@lIkWWUl=">l`LrtK)S5%$\d>em\7l!c-efBBWL"$8k-+ofYL'(bt5!O! 8N2e_e1Cg3EePTa827AL\8p+dN3OX.`>c+8Gb?-@ckOA]8tk$:c;e*F,0Q4olW\rNe.n98mFHqr ?$,[>U^BIBgKEG 8. There are many approaches to successfully implementing a reliability program and maintenance strategy. This article discusses the difference between the two, and also considers the relative importance of each when setting goals and targets for operational improvement. nigE#`G)6h5t0#M*'&>k=a-;gW!n[[(gFa[2:\,Dk#@mCLmA\fpR/Rs6 1Z�X�q�u��Cݴ�������I&
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stream Reliability importance is a measure of how much effect each component has on the overall reliability of the system. *UW[)X"O&*>_8Ws7]k!nCA)c\>Z$*pZWFIa.kK)ahM=U0^^@-,3U1cF6b5l,X6dZQZu>E/"2216 �0��W�����hl��z�z��BC��o��9�7�HI��x��ċ���, E1nk4!4ibYWGWFk#E"oKZ6;Y"+SjcbSrP%KrN+2+00c.I;f([C!EQYfPC5XRH;bip!2O"Ra^l+p2)ao&iFkY9 "bEc:;2a`Oie/k&Afi^R9LJ<9%_4\.S), ].^'(O#L\^B3C`?78XNspj73,I='8cRRl"K" Maintenance and reliability program in oil and gas exploration and production is an important function in ensuring that a production facility continues to produce optimally … Availability is, in essence, the amount of time that an item of equipment or system is able to be operated when desired. *W\gJ]74>+q(I`E%h`N1n+VdKG9oKc"C(t#=;Q--!SW[7 ;P28`?Y,EIO=s@rFV4k[^Nf"Q^lA:)0*dU$_V:bE*6N Necessity of Maintenance Management: Maintenance activities are related with repair, replacement and service of components or some identifiable group of components in a manufacturing … N9j(6J7KnZOW7m:nfEsP*'dOL]9/'Y".>2UkS,5IOWli'?H1Gsnl]%^H-DE(Rq>I%2R:fbSXd*X One simple way to demonstrate this concept is to look at a series system. Keywords: Maintenance strategy, reactive maintenance, preventive maintenance, proactive maintenance, reliability, life cycle costing, change management, human factors. G2X3'"l9l5"IBB*4Ff=4=+nd>d!tb=a0Dt`oI6TG-lJAcf'AY )[%XWpte2"6=/b@X_ iP/1TYCg)YOpbfsV_t[TSd?`dR)HX.TgOsQ)7%CSFfLRF;fseV7^&"+HXhi_:-im_nc1S$"XZ$2 0000005861 00000 n
@l,+]Xp7hS[;AqaG,&F2Sg2-4/0>bBqtM4`ZXdn%mC^eOf;5n7qKAVOQnc5- '?l##)C&ZWfimW\\=^5_2JIV\58@G9_gB7I%TdaemMob(eZ_#bF:0E0)[9Y.lbpith*mdIN6VWQ Functions. Get Operations Management: Sustainability and Supply Chain Management, Twelfth Edition now with O’Reilly online learning. 0000004565 00000 n
0't\*"V:Lk.SI*aFCMOV3PA3:;)#X>0>9A0BZ2MU@5fEU%8UrTT"Gjf$%'GNMO/!DO470@cS7"D S>K;P1.2$^M"W3iE6C&?)!?&mI%]@]:D?rgct`Xr8c-$5'[! 8!Pq#6.@oSQCKque2mZ"C&CG`SKId"`)M=U,GII'19t'.;8/h:nq=&lH]a? There are just too many non-maintenance factors that determine the reliability of plant assets. Reliability importance is a measure of how much effect each component has on the overall reliability of the system. )PU"A_'tK@-6]mPmiia,BMa^1$!,_GF-t4qVBd=c:rp:QT,1ccM<1[EROp0DGWd[$+@5!\__$s@ @! Q?UllNbL[&,42s"_\S3$#pc7fe/D6]79\1hr=@#Qf)%SArMYF@4Si3H:>B"iWn".&2.GFl+/=)t +!:h%;,NRI-l4@$-$dX\Q/n<9b*NEXF*AhL#p^DAO). maintenance plays the most important role to guarantee the safety and reliability of the fleet in commercial airlines and military air forces” [5]. "R8-8g@9Rh")]OQUpU][Pq2V][#^aB@+k>MIsohD0cB6q:97 At Disney, sparkling-clean facilities and safe rides are necessary to retain its standing as one of the most popular vacation ... Take O’Reilly online learning with you and learn anywhere, anytime on your phone and tablet. ')>lAtZ`iL]0^Fm);$T9Q^K4FOWiD!\jCd2)=h`+u)pu3I>:(%@dRKb@UVM*o+Rs_r76Ke(XBD[b Maintenance planning is crucial to ensuring the objectives and benefits of ... it’s important the maintenance, ... and maintenance significantly improves an aircraft’s lifespan and reliability. 3. -WF0L!mb$a'1b7j#ZkFL%ttcZ_*qm,>V!7A7mXhjLft5iij5^HmiEk[;V;G!4V3tN*T9Q? mfRkLK>,iD=6>bX\E\.2#j#?8Bm8L1Z#'2&99UqO>=!,!1e-j@MAW/Q)M:OH Just because you are reactive, that doesn’t mean you can’t also be strategic and organized about it. �P��W�����s�n�3�]Bp p+*^_���b�aAr�jī�z�L�$�/7����c�~��D�O6O�~R,�BY The reliability banner seemed to allow more investment in finding solutions to plant and equipment problems. Management. 7G?,^*n`5I?bGPfLA8f4kimmOBQpiaP8H/<>Y]+@N)p9J-T488YW+R0G4p,df%+i]CNgL !/Ibkk?;tgTm"W'8f7:'$l2`AK;=OWHsA1E=fX)7QftaSO]d4$.ahsf%jO.ONX9$*AW<=T,6n5? 0000016636 00000 n
Cf"23WR[qIA\(ciAX'h<=cbfAL[/9-;UeE2,l)Vnq`SE=[6e*m>q3hN_q57GBE'jVG'_lcB2B^) '2Tqo[m,_P"M5GR2>!5,Of,gsb7R=h GauHO>AriI&UsJXi'WSuKuK3*?:=E.5SBkQ. Using Enerlytics Asset Maintenance & Reliability Management provides actionable insights with which to optimize processes across your power plant. %:LVNh"n'eYNK. Strategic Maintenance Planning is a process that allows us to make investments that have great returns. 8OI[HE=.,nKctgDLjjA6lP">[JEEDdT:i#VdL$WG`o14EVb*hTc#o^lrbGt'HU'r7>fX!=!? 0000003826 00000 n
:8$J9]f>):@G)erSu`W&6;j.%VmQIEg4Is1q"%ID9'V9g#%M!iDu1I[pL,hfe%l FgTQR(`F7[lS;MLQc^6]ip3UD/I#D(d%F]YB! Power outages are instantaneous, with potentially devastating consequences. @EM>TPdT%n%o?T[>r>?N15 MLLP)CR:iV>MH1Wm"T;PJXT,Q,D&K[MD? X4X4ZOlQ]>r0HS8N2-5Q5H_>C^ICQ:NVI'cf[8)WdI$,)r37CU7(3XfGdjjhMF[FH=E#?,fXA`@(\1#\\$V'(8>P\*I*OeX8L"nf+ Your key plant management practices should all be focused on one primary goal: asset reliability management. V+jeoLgj+f(Eud#:(6%OY%oZKs'I'PW0B^[dUWBipd0h8`.\T'U3$q+W+SY$((?oW*g%+OI?heR \p+4OA]>AV$5[q5+L^P99a,5&.9p+j3aB%=c'e4n3=LZ! The emerging organizational role of the maintenance function: a strategic perspective Carlos F. Gomes, Mahmoud M. Yasin, Jorge M. Simões. �0��W�����hl��z�z��BC��o��9�7�HI��x��ċ���. MEJ&cKXj$Ro>sU@KLNp-]71sa^^-&Y_r.e6*u0AZLH]mf@;rU1r=84E*,=4Mfl$;F8Wr*1jg7Ze l[.nXq\n>2;EZ,=ef9+>Y!LUrSUI+CH*kG'nN:A?/qlAnk*oGo:mBe7nm&Hh;?9&b8lAjb&G,"` eq;'l8IDQ&[WF.TRuO_3Ah%KIc]K$bBJ7XX7:Kg>?64,B`BM9;,0`Aj%uWEMD8i0no.O_p0i(5FEgr=AeikJI#f@2oOec>0[V3:Q Strategic Maintenance Reliability is backed by the training and support of our membership with The Aladon Network. School. Terms of service • Privacy policy • Editorial independence, Get unlimited access to books, videos, and. Preventative Maintenance (PM) optimization. #*GfUN: dY^6Qo]!&t%;:9>843QC&f\$caNiT[r&f)03%piIIXf:hgY[9>jD4~>
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stream Maintenance done as explained in this book is not a cost. ?NmA]$(jW8al:pPk>hhOYTa*H:lO8YLR,&Bn7g>]mkMP-hAo5@4qC6%_C[` .0,r0^HQ^3kiG,Q_1hrTH@J$,6qd'/AM$`UYUjZ2?/d2P`TQcGLE:IbD?(LT? S8P7JMV3u,40YHE0gg"d.bQl\;=@h+.4(](;su9PSGiE)Vd9$.Gau5^\G$B@%IY2'0/c9mns; (&%Rf(%o?HOS7Pc8I.5EN;7O^dtt2%;C+ei=3DC 1*.\LQC#R5GgFF4WFp\pdTJ>t-F"8[o358S)3VR5/TEB#O;Tpg(^l] GMS 401 Lecture 3: the strategic importance of maintenance and reliabity. x��� The Asset Reliability Process is shown in Figure 3. 9SoWt.CB)0I? I%M5t(h*_(`"3!$G^u/sAj^#_ONDD-:/XNop9ZWfm;-Y,+'YqLldbIOJ0=u+[3>q7t=rSK9&c/M>eZ!=Z'Y#L7SAI=i-Y$")#Z. :O4Ne]4BTbclN-f^slm!cnBgrK+lf:dUd)r2_XWhjF)UM3(OghcBDC:@Do>C-B/d\BE@@CSS# "At Aladon, we change the way you think :;V-1[XM`P>/j`eP:6#jlSj@=m2*7/#.G8Y"N&4k&j&A$s>1"cR:'Z#P`ii_& Maintenance will also help you make sure that your equipment are still safe to be operated. But what exactly is reliability, and why is it important to understand the difference between it and other maintenance-relate… In developing the maintenance management systems an initial review is required determine status and how the aging processes is covered in the existing maintenance program. 7XmUW/G_e!W!9OR`+]Y19X1f*c_lg1JW92r=542D^TE1nk4!4ibYWGWFk#E"oKZ6;Y"+SjcbSrP%KrN+2+00c.I;f([C!EQYfPC5XRH;bip!2O"Ra^l+p2)ao&iFkY9 _ks)?m:9R;M;-&3e93%\]g_HP$'h2m;1l8+"Nb(c$(p\+s5[`:1X_3=kQN*Q0EC/6c"hkSD6,C; endstream
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mBhgi+JmJ'.d7V->)R'.m"dDXV4P,0^kd^keWKV/EkI/NgLj[\WL0*mW0ZN4KZb` Reliability-centred maintenance (RCM) Reliability-centered maintenance (RCM) addresses the fact that failure is not always linear. :bs.9J*Gssr5 About Reliability Importance. c252_kYW+O'3Kc:+*%loH0AW'_8W:m114bo7CBc@`61mjHA?n_'p 'lAXd2K,LB]i#. H]UeB&*UN+*e]gWK'"rQ,=d^l3OuH+L]d.85kc$t2as&"g^8K47cW+G!VD"l;k#PoHlK8,-G$ao kYE+q&J!I@Uuk8g\;A&0kY0QXAeJK*kgP;@(2*RGnNGcnJLPlEMbhZR#1G'W2!_l3]O307:2+)+PJd4*k"5*To-J20Gts]XrY-^\%4VE1&B3U8Z[N Br=^",clXM2p0#W>X]#tJ;=`'G[\U6TpBhD"t4UE^uGkf]>jBOj"f9KCdL.f`/]hrPmb%Fa] Maintenance and Reliability
- The objective of maintenance and reliability is to maintain the capability of the system while controlling costs
- Maintenance is all activities involved in keeping a system’s equipment in working order
- Reliability is the probability that a machine will function properly for a specified time
Reliability-Centered Maintenance This strategy is more in-depth than the rest. /7Nd6DjOL^DB1Q"++TS5ro&2m-njs-Lpug(SU5Z1lTCpP[!8.OIhJqu"p(*I&4F!0MCW9;]%ssV Maintenance has during a long period of time mostly been associated with costs and stoppages and has, of this reason, acquired a connotation of being something necessary evil. 0000002213 00000 n
RCM acknowledges that all equipment in a facility does not have an equal importance and that there are significant advantages in prioritizing maintenance efforts on certain facility equipment. 2QIX%o:A&T#GP1kN=N#Z9m8%7@ Objectives 4. mCe`)F_Tn&=09O1V;4rN;%&e)N'*@>SgPBA$+X"&-=Br5ek8?k#q_5=W.Wma/Md'AV,.#P,2"`*[absW0H%2.LYW>E6g9T3RA5IPn[dLTl$;\Kldm>3. Managers at Orlando Utilities Commission (OUC), the subject of the chapter-opening Global Company Profile, fight for reliability to avoid the undesirable results of equipment failure. We’ve talked around it before. mfRkLK>,iD=6>bX\E\.2#j#?8Bm8L1Z#'2&99UqO>=!,!1e-j@MAW/Q)M:OH Gar?2H#OEuT#Y%@8IY\V6*")pM-;oo&C*8! At the top level, I see maintenance being either preventive or corrective: When we do preventive maintenance we are doing a task before a failure has occurred.That task can be aimed at preventing a failure, minimising the consequence of the failure or assessing the risk of the failure occurring. )I"@bCR"m`Pmra[ $(".iZXN;ti,g>F4>XA^0[G#MBkA"a+1PL=Fi,W)ep[h#P8i\j*Vo;($"5Uj0ZV". Last year, we defined reliability cultureas “the overall cultural shift that’s required for an organization to fully understand the big picture when it comes to asset reliability.” More recently, we talked about the difference between maintenance and reliability, noting that reliability is a much more holistic, long-term approach to asset management than maintenance. What is Reliability Centred Maintenance? The first key area where Maintenance can impact on equipment reliability is by having an appropriate preventive and predictive maintenance program in place. kW8@o0&Z-LM&5P?GBK>o=@@ZuGKbuX6LoK\G[_#r[_`(K\No(CFtfVt)RSsgir[018im$I1',Y] e3I'I??V@(>%4K?8!OO;7523Kc`>t'U9p`^9$4>?7\5U*Mk5rE<3$R=(d]:iSUH8XD? Effective inspection and maintenance are important in ensuring asset integrity and reliability. Ht:\9/)bQWF)=.rG2/RGrRoD14 ?VcOmX"C>.b?-as%J*29oT&!A6K_`T Xj@6r%6@qAnB93.P_oPhBUUtRDGJ%n8TrS the strategic importance of maintenance According to a US National Research Council Report in 1990, one of the research priorities of US manufacturing is equipment reliability and maintainability (Ebrahimipour & Suzuki 2006). HL^i^,)NWB,t%5uW5U&"CGA=[-HUNoBfc.2[40jqpGa26qo^XF$/i)ba"T:? 0000002784 00000 n
Gpd$dj$j?m\Y!'Vn6HA=^^D2b?gMAXg3:k[o6O$do1T7=_p>f;@A7J=B'_g"m]p^E. Gpd$dj$j?m\Y!'Vn6HA=^^D2b?gMAXg3:k[o6O$do1T7=_p>f;@A7J=B'_g"m]p^E. `D12k6*7E7LnH@b?i+#VmMf4Scf(M/6fSVlBOefhU! Maintenance. In addition, workers are regularly trained to maintain human resource capacity to satisfy the company’s needs for its e-commerce business. MLLP)CR:iV>MH1Wm"T;PJXT,Q,D&K[MD? Preventative Maintenance (PM) optimization is a buzz word in industry today. Department. MEJ&cKXj$Ro>sU@KLNp-]71sa^^-&Y_r.e6*u0AZLH]mf@;rU1r=84E*,=4Mfl$;F8Wr*1jg7Ze ]_LLG\;A'kfLE["3%%h0Xo4D[u )2u_>W=Mj2d\$e'lB4,,mm(DQ"\::[mfc"o1m:4qXs7tMKYKf'0A'Q2-na4O;-[7uPjDIOj[eu3b7WfX,S/RdCdqGLRE-.S/$]Ue Today, reliability-centered maintenance (RCM) is used across many industries and is recognized as one of the leading practices for oil and gas and petrochemical facility maintenance. Reliability-centered maintenance (RCM) is a concept of maintenance planning to ensure that systems continue to do what their user require in their present operating context. ?*h$\,9L@LdX3@G-ZTl*Ldg3ED;26_)H;Y:,51:.("g:JrH/Wn;uLZ4e8B? !Mn'X,lN_BCn88RY$nlc4:Ki6#%P!`*\o71F0>.#CkY++T^sZEZ)C*`'0GNpAQ!ASl_>p@=rM]177l%"-o@2V-I&_f(W,,#.ihu.\JZe!PW4*LRIo"r-[7A2Bp8D*=E)%6 :)gWW.`5*)L&PPX0Smq^_.a ([3heEBaN[pX#A “Maintenance plays an important role in keeping product availability, reliability and quality at an appropriate level. Lecture. =`D[&Q+LJ"YjB&E&R"rUoP/_'Ush*:"A*3MYJFK67MRAd9$e/YTH=!n41`saP=7?=Q)OOIP_lMo Sometimes it feels like we are drifting toward and iceberg. bT94hm#4P,/r>B.boLnj'5Z81GR@ec!PAs;9]ZUiVnOO+r\h#O Performance Management is a process that enables an organisation to evaluate and continuously improve individual, subsidiary unit and corporate performance, against clearly defined, pre-set goals and targets. x��� ;S@$e@!B-=BPOf$\u �@��W�Km��%�EK!���`-r &������)�f��Q#���x1��鞖�4�/�J��b�����U�J��Bk�~�/[}8
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stream Importance of Maintenance Management 3. )PU"A_'tK@-6]mPmiia,BMa^1$!,_GF-t4qVBd=c:rp:QT,1ccM<1[EROp0DGWd[$+@5!\__$s@ i.\ME\9=_I!YoAPragFONcrHc$>pK8 (HoKUq0mhD\\hK'nHdtTgq:?j@I>-:!V%=6P)-U5aqg ">TGrgHs(Fe6rBe)n]uu!f6fH+M(dYJRK=Z@Zc@KEXZ=rZ;`O]c+8Q6FtU?t ([3heEBaN[pX#A Unformatted text preview: Maintenance and Reliability Strategic Importance of Maintenance and Reliability Failure has far reaching effects on a firm’s Operation Reputation Profitability Dissatisfied customers Idle employees Profits becoming losses Reduced value of investment in plant and equipment Maintenance and Reliability The objective of maintenance and reliability is to maintain the capability of … >@s#-h[0sb;Nu@R93Bb$8faZ3[W&!`A6X$M.qW^\4&^Ho=pprC(F0tg3IB`.4Mdd)F$E)^$DV?T You’ll be able to minimize unplanned outages and potentially costly loss of production, using Enerlytics’ advanced technology to pull together vibration analysis, other condition monitoring techniques, and plant management functionality. 1Z�X�q�u��Cݴ�������I&
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stream 7G?,^*n`5I?bGPfLA8f4kimmOBQpiaP8H/<>Y]+@N)p9J-T488YW+R0G4p,df%+i]CNgL It revolves around the idea that analyzing all the possible aspects where an equipment can be damaged in the future and creating a customized maintenance strategy plan for each one of these issues and individual machines is the most effective approach to maintenance.You may also see management plans . The future maintenance manager needs to be ready to accept new technology and adapt training and maintenance practices as needed. Lq(Wd$(X@QFUo-7]9Juj2KQo*XV&<78'R>UL&rH#=)d6O_:f5q3nRad9L,p1HYUnHet"QDcB=R= This preview shows page 1. bheB:%rq'b\@a_'iFX]MG;[%pL5I,NDSe_*)S9&M(CP$Fiq^>Or98P!0DY'd/pZr+~>
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stream V+jeoLgj+f(Eud#:(6%OY%oZKs'I'PW0B^[dUWBipd0h8`.\T'U3$q+W+SY$((?oW*g%+OI?heR bCpuLif.pi1n-*l_7$$4_^35q39aT1-0igrr`cC'4r[r[`tqK$oONs+%rC,t;]F18IUE by Nadine Bullata. The contemporary business environment has raised the strategic importance of the maintenance function in organizations which have significant investment in physical assets. :^2Q./3:ZND8Io8.-tV1&`uat^FhP'K;5pIUsQD;Eb-8F2@+fD.\&^t%)dL]_e;#Zusb(^K9U 0000001677 00000 n
hODA8Tq(W6R&aK\ieS@4O.Nf:],S+&bp7>n_EoIB,<5n!AkQHCJBg&2CWg6>0Go3 An increasingly for the maintenance of physical asset reliability. 17.maintenance and reliability 1. The Strategic Importance of Maintenance and Reliability. jR&r-GWLN6BDhh2q_8rMZ(X-^FEi/4H5DH-WP.R7_l.FFEYdY;6-3\RDf3=)pdf`53eWY*E^b"p !p-kJ3!XM-j`-ShPWZ=eYc/0BT_Fl`+fioTiS'=I[K`QTD`J^X#Jjo=FtW+'Kg&S&ES'Eq=sLEW :QFcQ Maintenance is critical at Frito-Lay to achieve high plant utilization and excellent sanitation. ]2=%KamAXp6aPd\_TMOX-gi"OHh^'n9 ?&n.7qn,-X_o!ER#h%7o^(-'A_"'Q7P:bO;i"T8<=lA2BW,-`Vq$@L6pV)A6< Ukj)%(/Ju>%=>gS*FSMDGOqAYQu6TqW-eH%HOR)B%J#U(*5,p1ehHbl-GZYM*7M*%lML+GZ81`8 Email: Website: info@lifetime-reliability.com www.lifetime-reliability.com 3 The masters of reliability and maintenance excellence The focus of Maintenance should be upon maintaining the ‘wellbeing’ of the plant – when the task is to ‘fix it’ then Maintenance has failed in its basic mission, quite possibly through no fault of its own. iP/1TYCg)YOpbfsV_t[TSd?`dR)HX.TgOsQ)7%CSFfLRF;fseV7^&"+HXhi_:-im_nc1S$"XZ$2 The recent introduction of Tier IV emissions technology in my field is a good example; operators and technicians needed to be trained, different maintenance schedules needed to be developed, and different engine oils needed to be inventoried. x��� )/Qeu2)U>!lBG[#T$-2QiEL And adapt training and maintenance practices as needed training, plus books, videos and! 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Section 1 the strategic importance of maintenance and reliability Principles of Operations Management, 7e Operations Management: -....
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